eXensys Plant Maintenance helps in achieving maximum asset availability by reducing unplanned breakdowns, streamlined work practices, enhancing equipment life, minimizing equipment life cycle cost and increasing labor productivity. It provides the day to day reports of what is happening to the equipments during and after production. Plant Maintenance module supports various maintenance processes like preventive maintenance, corrective maintenance, inspection schedules, breakdown maintenance. It helps to maintain the record of spare part details (BOM) of equipment, parameters to be controlled on the equipment. It is integrated with Discrete & Process Manufacturing modules, Inventory module, Procurement module, Financial Management module and HCM module.

 

 Parameter details like technical, attribute, range, consumption

 Spares BOM in the form of a ‘Bill of Material’ which will identify the various spares that

  go into the structure

 Machines to capture master information pertaining to equipment

 Work groups & resources details

 Maintenance of contracts

 Daily log register & maintenance work orders

 Inspection checklist

 Standard operating procedures

 

 

 In Plant Maintenance, inspection schedules are defined based on the values specified

  for the attribute and range parameters. Preventive maintenance schedules can be based

  on the value specified for the consumption parameter

 The spares structure details screen allows you to define relationships between various

  structures such that a hierarchical spares structure is established

 Machine under maintenance helps in building up a detailed history of maintenance

  for the machine and in monitoring the costs involved

 Identification and tracking of employees associated to a maintenance work order

 Plant Maintenance operations enable you to manage labor contracts effectively

 User can record the miscellaneous activities performed, information to be passed to the

  other shift personnel and observations on equipments or components which serve as

  a basis for maintenance work order.

 

 

 Provides day to day reports and updates happenings during and after production

 Helps in achieving the maximum by reducing unplanned breakdowns

 Streamlines work practices, enhances equipment life, minimizes equipment life cycle

  cost and increases labor productivity

 Supports various maintenance processes like preventive maintenance, corrective

  maintenance, etc.

 Integrates with Discrete & Process Manufacturing modules, Inventory module,

  Procurement module, Financial Management module and HCM module.

 Inspection checklist to control the parameters

 Preventive maintenance schedules for uninterrupted machine availability

 Task master with standard operating guidelines for the work orders

 Fabrication type work orders

 Work order actuals to store the information related to work order completion

 Breakdown work orders

 Capturing of machine / supplier related information

 Payment to vendor for contract services through Financial Management module

 Daily log register to capture day-to-day observations

 

Key Process

 

 Maintenance of preventive maintenance schedule, executing maintenance orders

  as per schedule

 Maintenance of daily log information based on collection of observations to generate

  corrective maintenance order

 Definition of preventive maintenance details for child parts of machine and tasks to

  be executed on it

 Automatic rescheduling of preventive maintenance schedule

 Definition of inspection schedule, maintaining check list of inspection, recording the

  inspection details and generating predictive maintenance orders