eXensys Quality Control is an activity which provides evidence needed to establish quality in work. It facilitates to capture details of inspection activities carried out before and after production.
Salient Features
Creation of characteristics and aspects
Mapping aspects to characteristics
Creating and grouping test equipments
Creation of sampling methods and sampling sizes
Maintaining destructive test details
Creation of test plans and maintenance
Creation of calibration procedure
Automatic triggering for inspection request from production order
Generation of inspection reports
Overall supplier quality survey
Mapping item to test
Calibration history records of test equipment
Outside calibration
Creation of deviation note
Calculation of process capability index
Destructive / non-destructive testing
Ability to define multiple aspects for characteristics
Key Benefits
Automatic generation of inspection request
Accurate maintenance of inspection details
Process improvement
Better product quality
Test plans are prepared to specify the process of testing
Master data characteristics / aspects of a sample size are defined. Sample is inspected
as per the sampling method
Safe production process because of early forecasting of possible weak points in the
process which is because of effective inspection techniques
Reduction of scrap
Improved customer satisfaction
Deviation note history
Improving regulatory compliance
Analyzing the equipment performance
Highlights
Master data setup
Inspection planning, inspection cycle
Calibration
Certificate of analysis
Advanced product quality planning
Statistical process control
Corrective action, preventive action
Failure mode and effect analysis
Equipment calibration history
Vendor calibration, gauge calibration
Batch management & traceability
Quality inspection management
Third party calibration tracking and handling test equipment
Ability to track the test equipment
Calculation of Cp, Cpk values generated in inspection request
Test certificate details of the vendor whenever inspection result is raised
Automatic updation of inspection result in receipts documents
Ability to define multiple aspects for characteristics
Procedure to analyze the potential failure modes within a system
Maintenance of history of calibration date
Based on test definition sampling methodology is carried out
Key Process
Generation of deviation note
Measure of non-conformance produced
Statistical process control for monitoring a process which identifies special causes of
variation
Laboratory Information Management System (LIMS) is used in the laboratory for the
management of samples, laboratory users, instruments
Maintaining calibration history
Subcontracting inspection cycle
Acceptance sampling and 100% inspection
Supplier score card which displays quality performance
Online, offline quality Inspection
Process capability index
Overall supplier quality survey
Vendor calibration
Certificate of analysis
Sales return inspection cycle
Delivery inspection
Analysis of rejections
Back