eXensys Discrete Manufacturing transforms traditional job shop industries to integrate with advanced supply chain network to meet global demand by increasing visibility, improving operational efficiency, enhancing customer service levels, and reducing lead time and operational costs.

 

 

  Advocates repetitive, intermittent and project manufacturing

  Supports MTE / MTO / MTS / ATO strategies in manufacturing

  Demand forecasting integration with Distribution Requirement Planning (DRP)

  Material and capacity planning through MRP and RCCP / CRP

  Subcontracting by work center or operation

  Batch / lot and serial number management

  Configurable or Super Bill of Material (BOM) creation

  Available To Promise (ATP) calculation for sales support

  Graphical representation of work center load and production order scheduling

  Pegging facility to track production orders

  Shop floor print outs like route card, job card and job list per work center

  Downtime analysis with different operation times

  Engineering change management

  Online quality control at each operation

 

 

  Increases production efficiency

  Minimizes manufacturing lead time and meets customers’ demand with flexible

   scheduling options

  Improves forecast accuracy

  Improves efficiency of shop floor operations with accurate and real time

   production information

  Controls utilization of manufacturing resources for optimum performance

  Gains detailed cost analysis capabilities

  Monitors new product developments

  “What if” scenario analysis

  Efficient tracking of WIP

 

 

  Dynamic BOM and routing definition with BOM tree structure

  Confirming production plan through Sales and Operation Planning (SOP) and

   resource planning at item group level

  Consolidating demand through master scheduling from various sources like

   sales order, production plan, new projects, etc.

  Centralized supply planning integrated with Distribution Requirement Planning

   (DRP)

  Master Production Scheduling (MPS) and RCCP to finalize the independent items

   requirements

  Forward and backward scheduling

  Finite and infinite capacity planning

  Action and exception messages in Material Requirements Planning (MRP) for

   optimized material plan

  Provision of online item availability

  Production order rescheduling, rework order and direct order generation based

   on shop floor reporting and urgent / new order

  Effective WIP management

  Control point reporting for repetitive manufacturing

  Engineering change management & project

  Flexible and configurable functional workflow

  Order rescheduling and labor reporting

 

 

  Tools requirement planning can be mapped to BOM

  Infinite and finite capacity

  SOP to balance demand & supply

  Resource planning to check whether resources are available to meet the SOP

  Master scheduling consolidates the demand from sales orders, production plan,

   replenishment order, service order for certain time period

  Rough cut capacity planning to identify critical resources

  MRP to explode the BOM, net quantity finalization, lead time calculation

  Detailed amount of labor and machine resources defined in CRP

  Process orders can be generated without any planning (manual)

  Sub contracting can be carried out to resolve capacity constraints in-house

  ECR & ECO to keep track of engineering changes