eXensys Plant Maintenance helps in achieving maximum asset availability by reducing unplanned breakdowns, streamlined work practices, enhancing equipment life, minimizing equipment life cycle cost and increasing labor productivity. It provides the day to day reports of what is happening to the equipments during and after production. Plant Maintenance module supports various maintenance processes like preventive maintenance, corrective maintenance, inspection schedules, breakdown maintenance. It helps to maintain the record of spare part details (BOM) of equipment, parameters to be controlled on the equipment. It is integrated with Discrete & Process Manufacturing modules, Inventory module, Procurement module, Financial Management module and HCM module.

 

 

  Parameter details like technical, attribute, range, consumption

  Spares BOM in the form of a ‘Bill of Material’ which will identify the various

   spares that go into the structure

  Machines to capture master information pertaining to equipment

  Work groups & resources details

  Maintenance of contracts

  Daily log register & maintenance work orders

  Inspection checklist

  Standard operating procedures

 

 

  In Plant Maintenance, inspection schedules are defined based on the values

   specified for the attribute and range parameters. Preventive maintenance

   schedules can be based on the value specified for the consumption parameter

  The spares structure details screen allows you to define relationships between

   various structures such that a hierarchical spares structure is established

  Machine under maintenance helps in building up a detailed history of maintenance

   for the machine and in monitoring the costs involved

  Identification and tracking of employees associated to a maintenance work order

  Plant Maintenance operations enable you to manage labor contracts effectively

  User can record the miscellaneous activities performed, information to be passed to

   the other shift personnel and observations on equipments or components which

   serve as a basis for maintenance work order.

 

 

  Provides day to day reports and updates happenings during and after production

  Helps in achieving the maximum by reducing unplanned breakdowns

  Streamlines work practices, enhances equipment life, minimizes equipment life

   cycle cost and increases labor productivity

  Supports various maintenance processes like preventive maintenance, corrective

   maintenance, etc.

  Integrates with Discrete & Process Manufacturing modules, Inventory module,

   Procurement module, Financial Management module and HCM module.

  Inspection checklist to control the parameters

  Preventive maintenance schedules for uninterrupted machine availability

  Task master with standard operating guidelines for the work orders

  Fabrication type work orders

  Work order actuals to store the information related to work order completion

  Breakdown work orders

  Capturing of machine / supplier related information

  Payment to vendor for contract services through Financial Management module

  Daily log register to capture day-to-day observations

 

 

  Maintenance of preventive maintenance schedule, executing maintenance orders

   as per schedule

  Maintenance of daily log information based on collection of observations to generate

   corrective maintenance order

  Definition of preventive maintenance details for child parts of machine and tasks to

   be executed on it

  Automatic rescheduling of preventive maintenance schedule

  Definition of inspection schedule, maintaining check list of inspection, recording the

   inspection details and generating predictive maintenance orders