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 eXensys Industry Manufacturing Solution
 
 
Manufacturing organizations today are facing increased pressures on profitability despite using the latest technologies to optimize quality and productivity. eXensys Industry manufacturing Solution streamlines the business processes across the enterprise by reducing inventory, optimizing sourcing and managing customer demand to focus primarily on optimizing production leading to higher profitability.
 
The comprehensive production planning process starting from Distribution Requirements Planning (DRP) to Sales & Operations Planning (SOP), Master Production Scheduling (MPS) and Material Requirements Planning (MRP) coupled with an exhaustive capacity planning [Rough Cut Capacity Planning (RCCP) and Capacity Requirements Planning (CRP)] system and a robust Production Activity Control (PAC), with an adaptability to different manufacturing environments Make to Order (MTO), Make to Stock (MTS), Engineer to Order (ETO), Assemble to Order (ATO), etc., bring out the desired optimization of productivity. The manufacturing planning and control system (MPC) is a master plan for all the business functions in an organization. eXensys Industry manufacturing solution is fully integrated and serves all the requirements of manufacturing resource planning or MRP II.
 
eXensys Industry Manufacturing Solution is designed to provide the manufacturing sector with solutions that not only aim at automating the generic processes but also empower the sector with decision-making tools that extend across the enterprise. eXensys enterprise solution is an extended enterprise system built to automate Batch Process, has a Capacity Requirements Planning (CRP), automate Continuous Process, automate Material Req. Planning, and Sales & Operations Planning.
 
eXensys Industry Manufacturing Solution comprises: Financial Management, Human Capital Management, Procurement, Sales & Distribution, Inventory Management, Manufacturing, Quality Control, Plant Maintenance, Smart Alerts & Responders, Dashboards, Workflow.
 
The eXensys Industry Manufacturing Solution effectively manages Engineering Change Management through the analysis from the concerned department for the changes to be made in the engineering process and guides the release of the Engineering Change Order (ECO). The ECO is released with reference to the request number or the Engineering Change Request (ECR) and can also be released without any reference to the request for change in the item being produced in the organization. After the ECO is released, the new change becomes valid to the areas mentioned in the ECO from the validity date.
 
The Exensys framework is built on a component-based technology and covers deep functionality that addresses the needs of an enterprise solution for Discrete manufacturers like Pumps & Valves and Process manufacturers spanning Bulk Drugs, Pharmaceuticals, Paper, Sugar Cane, Edible Oils, Paints, Beverages, Canned Food, Ready Mix Concrete, Plastics, Can Manufacturing and many more.
 
Features
 
  Real time sales and operations planning 
  Dynamic routing, on time production tracking, reworks and scraps analysis 
  What if analysis to compute the unexpected demands 
  Provides planning and execution performance to ascertain the profitability 
  Support schedules for make to stock and make to order strategies 
  Inventory stock maintenance with lot and serial number details 
  ABC analysis and cycle counting 
  Enables to manage and assures quality at various stages of supply chain 
  After sales service

  Facilitates purchase-based accounting, multi-branch consolidation, taxes and discounts and

   segment reporting 

  Landed cost reflection at individual item level for accurate inventory valuation 

  Fixed Assets provide the user to manage and carry out all activities spanning the life of assets

   from acquisition to retirement

 
Benefits
 
  Provides full know-how for informed decision-making 
  Reduces inventory 
  Optimizes sourcing 
  Manages and focuses on customer demand to optimize production 
  Ensures compliance with financial reporting and quality standards 
  Increases operational efficiencies and reduces costs 
  Supports lean manufacturing initiatives

  Not only automates the generic processes but also empowers the sector with decision-making

   tools that extend across the enterprise

 

 
eXensys Industry Manufacturing Solution comprises the following: 
 

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