eXensys Discrete Manufacturing transforms traditional job shop industries to integrate with advanced supply chain network to meet global demand by increasing visibility, improving operational efficiency, enhancing customer service levels, and reducing lead time and operational costs.

 

 

 Advocates repetitive, intermittent and project manufacturing

 Supports MTE / MTO / MTS / ATO strategies in manufacturing

 Demand forecasting integration with Distribution Requirement Planning (DRP)

 Material and capacity planning through MRP and RCCP / CRP

 Subcontracting by work center or operation

 Batch / lot and serial number management

 Configurable or Super Bill of Material (BOM) creation

 Available To Promise (ATP) calculation for sales support

 Graphical representation of work center load and production order scheduling

 Pegging facility to track production orders

 Shop floor print outs like route card, job card and job list per work center

 Downtime analysis with different operation times

 Engineering change management

 Online quality control at each operation

 

 

 Increases production efficiency

 Minimizes manufacturing lead time and meets customers’ demand with flexible

  scheduling options

 Improves forecast accuracy

 Improves efficiency of shop floor operations with accurate and real time production

  information

 Controls utilization of manufacturing resources for optimum performance

 Gains detailed cost analysis capabilities

 Monitors new product developments

 “What if” scenario analysis

 Efficient tracking of WIP

 

 

 Dynamic BOM and routing definition with BOM tree structure

 Confirming production plan through Sales and Operation Planning (SOP) and resource

  planning at item group level

 Consolidating demand through master scheduling from various sources like sales order,

  production plan, new projects, etc.

 Centralized supply planning integrated with Distribution Requirement Planning (DRP)

 Master Production Scheduling (MPS) and RCCP to finalize the independent items

  requirements

 Forward and backward scheduling

 Finite and infinite capacity planning

 Action and exception messages in Material Requirements Planning (MRP) for optimized

  material plan

 Provision of online item availability

 Production order rescheduling, rework order and direct order generation based on shop

  floor reporting and urgent / new order

 Effective WIP management

 Control point reporting for repetitive manufacturing

 Engineering change management & project

 Flexible and configurable functional workflow

 Order rescheduling and labor reporting

 

 

 Tools requirement planning can be mapped to BOM

 Infinite and finite capacity

 SOP to balance demand & supply

 Resource planning to check whether resources are available to meet the SOP

 Master scheduling consolidates the demand from sales orders, production plan,

  replenishment order, service order for certain time period

 Rough cut capacity planning to identify critical resources

 MRP to explode the BOM, net quantity finalization, lead time calculation

 Detailed amount of labor and machine resources defined in CRP

 Process orders can be generated without any planning (manual)

 Sub contracting can be carried out to resolve capacity constraints in-house

 ECR & ECO to keep track of engineering changes